11/12/2023 0 Comments Gelatin candy systemsIts isolated top-tobottom backwash flow ensures complete and efficient media cleaning while continuing to deliver filtered product downstream. It is specifically designed for liquid filtering applications that require unattended operation, maximum uptime, and solids removal. To help the customer achieve continuous filtration, lower maintenance costs and minimize product loss, Eaton recommended the F-Series tubular backwash filter system. The company eventually turned to Eaton for a solution. Too much product was still being lost, disposal costs were too high, and maintenance and labor costs needed to be reduced. Dealing with a wide and variable range of viscosities plus varied flow and small micron impurity removal made this application a tough one to handle. In addition, this application required a filtration system that could handle the challenges of variable process temperatures ranging anywhere from 70 to 160 degrees F. These filters provided none of the benefits associated with automatic cleaning filters and turned out not to be a viable long-term solution for this application. To address these issues, the company switched to cleanable cartridge filters, but found that they were not easy to clean or cost effective. When that happened, there was no efficient or easy way to remove the bag without losing an entire batch of product and the resulting production time. Unfiltered product was flowing downstream and clogging up the system. The company was also experiencing product loss when a bag ripped or burst. These constant filter changes were resulting in soaring maintenance costs and increased downtime. While the system seemed to be working, it was far too labor intensive because the filters had to be changed too frequently. One of the world's leading suppliers of collagen and gelatin proteins for the food, nutrition and pharmaceutical industries was using a filtration system that included bag filters. The manufacturing process of gelatin involves a complex series of steps, beginning with the washing and extracting of raw materials before the critical filtration stage.įiltration is an important part of the gelatin manufacturing process due to the high level of contaminants that can be present in the initial raw materials. It is found in grocery store products like most gummy candy, as well as other products such as marshmallows, gelatin desserts, and some ice creams, dips, and yogurts. Gelatin is commonly used as a gelling agent in food, pharmaceuticals, photography and cosmetic manufacturing. It’s made from demineralized animal bones - all of which are approved for human consumption and contain the collagen protein that we use to manufacture gelatin. Gelatin is pure protein and a natural foodstuff. Gelatin shouldn’t be crunchy when it reaches your mouth, but did you know it starts out that way? That might mean that something went terribly wrong during the manufacturing of those foods, which contain a substance called gelatin. What if the next time you take a spoonful of yogurt, eat a marshmallow or snack on gummy candy, you hear a crunching sound?
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